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DIAPOL WMB
Cold SBR - Carbon Black Masterbatch
DIAPOL - WMB is produced through a process
wherein oil emulsion and carbon black slurry, prepared by dispersing
carbon black in the water by an intensive mechanical force, are
added to SBR latex, and then this mixture is coagulated using only
acid and no salts. DIAPOL - WMB therefore, shows the characteristic
features of low ash contents, owing to the above coagulating process.
Various advantages that are possessed by DIAPOL
- WMB is compared with those compounds prepared by a conventional
dry mixing processes are enumerated hereunder:
1) Excellent carbon black dispersion and good
processability
2) Mixing time saved through use of banbury mixer and roll mill
3) Saved electric power for mixing
4) Enabled banbury single stage mixing
5) Clean operation at customer's plant by eliminating or reducing
the use of free carbon black
6) Easy stocking of raw materials with a compact storing space and
no cold - flowing
7) Easy quality control on final products at customer's plant
8) Low water absorption, excellent resistance against exposure to
steam and no metal
corrosion due to its low ash content
By using DIAPOL - WMB, therefore, customers
enjoy various advantages, such as an increase in their present mixing
capacity, saving in capital outlay for a new plant, saving in product
cost and possible improvement in labor environment, all of which
in a single stroke, result in solving various problems inherent
in the present rubber industry.
| Production
of DIAPOL - WMB |
| DIAPOL - WMB is produced
by co-coagulation of SBR latex, extender oil and carbon
black under the wet dispersion process. |
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| Characteristics
of DIAPOL - WMB |
| Saving
Mixing Time Using Banbury Mixer |
| Since
carbon black is already dispersed in the WMB production
process, the mixing time for obtaining the final compound
can be reduced considerably. It is enough to give the
mix to disperse additive polymer and rubber chemicals.
The one-stage mixing method, which mixes WMB and rubber
chemicals, is useful for saving time and maximizing
production. |
| Conserving
Electric Power |
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Shorter mixing time makes for less
electric power consumption.
DIAPOL - WMB is an ideal and unique energy - saving
product.
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| Preventing
Polluting at Customers' Plants |
| Using WMB, less free carbon
black is needed, so customers' plants are kept clean
and the work environment improved. |
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